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| Certification: | CE, ISO, GMP |
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The Vial liquid filling production line includes vertical ultrasonic washing machine, RSM sterilizing drying machine, filling and stoppering machine, KFG/FG capping machine. This line can work together as well as independently. It can complete the following functions of ultrasonic washing, drying& sterilizing, filling& stoppering, and capping.
Step 1
Ultrasonic washing
Ultrasonic bottle-washing machine are used to clear the inside and the outside of the medicinal vials and other cylinder bottles.
It has the following characteristics: Net belt conveyor vials infeed continuous; Start by spray and ultrasonic cleaning to strengthen the cleaning effect. Continuous rotation system. movement system, vials hold by the unique diamond clamp.
Recommending washing procedure: 7 washing station allocated as follows:
NO.1 & No.2 stations: Internal and external spraying with circulating water.
NO.3 station: Internal blowing with asepsis compressed air.
NO.4 station: using the WFI clean the internal of the vials. In this station, there has four nozzles washing the vial outside.
NO.5 station: Internal blowing with asepsis compressed air.
NO.6 station: Internal spraying with WFI .
NO.7 station: Blowing the asepsis compressed air to the internal of the vial twice. At the same time, there has four nozzles blowing the vial outside.Step 2
Sterilizing& Drying
Laminar flow sterilization tunnel used for washed vials dry sterilization and remove heat, It can reach the highest temperature 320ºC, efficient sterilization time over 7minutes.(for 3Logs pyrogen redcution).
It has three working area (Preheat area, heating area, cooling area). The three working area installed on the steel base plate (the surface treated with chrome). Protective plate is used AISI304 which had been special treated.
Step 3
Filling& Stoppering
Aseptic Liquid Filling Machine is a new type vial filler developed by the study of the products both in domestic and abroad. It has various kinds of advanced technology on the bases of integration and prolongation, and is applicable in production line.
Step 4
Capping
Capping Machine is suitable for sealing procedure of vial by aluminum cap. It is continuous type of machine, by single capping disc with advantages of high-speed, low damaged and attractive appearance.
1.The compact line realizes single linkage, continuous operation from washing, sterilizing& drying,filling& stoppering, and capping. The whole production process realizes cleaning operation; protects products from contamination, meets the GMP production standard.
2.Full servo control.
3.Transparent self-lifting protective cover with humid air outlet, electric screw control, safe and easy to maintenance.
4.For customers' liquid medicine and filling accuracy requirements, the ceramic pump filling system is selected, which can effectively ensure the filling accuracy and can be flexibly switched.
5.The stoppering form of inserting while rotating can effectively ensure the stoppering effect.
6.Capping machine: No Vial - No Capping, No Stopper - No Capping, Vacuum absorb aluminum scrap device.
Q1. What's your transportation way?
A1. LCL and FCL by sea, by express (DHL, TNT, UPS) and by air.
Q2. How about your packing?
A2. Professional export package,wooden case
Q3. What are your payment terms?
A3. T/T in advance
Q4. What is the lead time ?
A4. Generally if we have stock, we will deliver the machine in one week. If it need custom made, the lead time will be around 20-50 days which depends on the real situation.
Q5. How does your factory control the quality?
A5. Quality is very important, we take much attention to control our quality from raw materials to the end. We will test every machine before it leaves our factory to make sure it's working good. Our factory has passed ISO. We also have audit periodically to make sure our products qualified.
Q6. How long is the guarantee?
A6. Our machine guarantee is for one year for no human damage factor.
Q7. How should we do if we meet troubles while production?
A7. About our after sale service, if any problems or operation questions, we will show you how to solve it or offer the suggestion accordingly. Also you can send the machine back for repairing or our engineer will go to check it.
Q8. How can I contact you for details?
A8. You can click inquiry to contact us directly or email us.
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